Mixing and dosing systems integrated into painting lines
Mixing and dosing systems are a critical element in paint application processes, as they ensure the exact proportion of the components, product homogeneity, and process stability throughout the entire production.
At Coapsys, we design and integrate industrial mixing and dosing systems, for both 1K and 2K products, adapted to the type of paint, viscosity, required flow rate, and line architecture. These systems are directly integrated with the pumping modules and the application equipment, forming part of a global and coherent solution.
The correct configuration of mixing and dosing makes it possible to ensure finish repeatability, reduce process deviations, and minimize waste, even in applications with high technical and production demands.
1K dosing systems
Systems designed for the preparation and dosing of single-component products, ensuring product homogeneity and flow rate stability throughout the entire application process.
2K mixing and dosing systems
Solutions for two-component products that require an exact ratio between base and catalyst. These systems ensure mixing accuracy, process repeatability, and product stability in high-demand applications.
Special systems and custom configurations
Mixing and dosing systems developed for specific applications, such as high-viscosity products, multicomponent processes, or special integrations with robots and automated lines.
Integration of the mixing and dosing systems in the painting line
Mixing and dosing systems are integrated as a central part of the painting line architecture, working in a coordinated manner with the pumping modules, the application systems and the plant automation.
Correct integration ensures that the mixing ratio, flow rate and pressure are kept stable throughout the entire process, regardless of changes in cycle rate or production conditions. This is especially critical in applications with 2K products and automated processes.
At Coapsys we design these systems as integrated solutions, ensuring compatibility between equipment, ease of maintenance and operational reliability in demanding industrial environments.
Industrial mixing and dosing modules
Mixing and dosing modules are supplied as compact and integrated assemblies, ready for direct installation in the painting line. They incorporate ratio control systems, flow regulation and process monitoring that ensure accurate and stable product mixing.
These modules are designed according to process requirements, facilitating accessibility, maintenance and integration with pumping systems, application robots and centralized plant control.
Automated lines
Integration of mixing and dosing systems in automatic lines with robots, pumping and centralized control, ensuring accuracy, traceability and process stability.
Metalworking industry
Dosing and mixing systems for industrial coatings on metal components, integrated in continuous and high-reliability processes.
Plastic components
Mixing solutions adapted to technical and decorative plastic parts, ensuring product homogeneity and repeatability of the application process.
Automotive
Mixing and dosing systems integrated in OEM and Tier 1 lines, ensuring precise ratios and product stability in high-cadence processes and demanding finish requirements.